Scanning Keyboard: Mechanics IV – First wiring

This is the last post about the mechanics. I promise. I have now a mechanical working keyboard with Kimber Allen contacts and the basic wiring. Next step are the electronics. I have them working since 2004 but it might be useful to do some rework with newer parts. I have to move from stripboard to PCB as well.

New holder waiting for contacts

New holder waiting for contacts

Fitting the contacts and do some rework if needed.

Fitting the Kimber Allen contacts

Fitting the Kimber Allen contacts

Fitted and mounted with PCB

Fitted and mounted with PCB

Fitted and mounted with PCB

Soldered and screwed

Contacts soldered and screwed

Contacts soldered and screwed

Putting it together

Contacts mounted with keyboard action

Contacts mounted with keyboard action

Some wires

First wiring to the shift register

First wiring to the shift register

Old scanner electronics from 2004

Old scanner electronic

Old scanner electronic

And my first “keyboard” from 2004

First test keyboard

First test keyboard

The new keyboard mechanic is working quite well with the old electronic. It is a lot of fun playing chords with the synthesizer. Next step is to think about the electronic. I want to get rid of the old stripboards and make some small PCB. Back then i used a ATmega8 and shift registers for keyboard scanning and a 16bit R2R ladder for DA conversion. Programmed in assembler. Maybe it is time to redo it in C and using a DA chip. I’ll give it a try.

Scanning Keyboard: Mechanics – II

Now I have a lot Kimber Allen contacts to clean from clue.

Kimber Allen Gold Wire Contacts

Kimber Allen Gold Wire Contacts

The old glue is hard and it is only removable mechanically. I have to use a small milling machine and magnifying glasses.

Kimber Allen Gold Wire Contact

Kimber Allen Gold Wire Contact

Milling the glue

Milling the glue

First test with a prototype of the bottom side of the new holder.

Contact holder bottom

Contact holder bottom

Contact holder bottom 1 Octave

Contact holder bottom 1 Octave

Contact holder bottom detail

Contact holder bottom detail

Scanning Keyboard: Mechanics – I

For building my polyphonic scanning keyboard I salvaged an old original Elektor Formant 3 octave keyboard. It has 49 keys with Kimber Allen gold wire contacts. The contacts were glued underneath the keys on the metall with some insulation between. Everything needs to be removed. The electronic and the mechanics.

Original Elektor Formant Keyboard

Original Elektor Formant Keyboard

Detail: Original Elektor Formant Keyboard

Detail: Original Elektor Formant Keyboard

Detail: Original Elektor Formant Keyboard, Contacts

Detail: Original Elektor Formant Keyboard, Contacts

Detail: Original Elektor Formant

Detail: Original Elektor Formant

The hard thing was to remove the old glue. It was only possible to do it mechanically with a chisel and a heat gun. And patience.

Elektor Formant keyboard . Removing old glue

Elektor Formant keyboard . Removing old glue

Elektor Formant keyboard . Almost done.

Elektor Formant keyboard . Almost done.

The backside of the raw keyboard is now ready for the new holder.

Keyboard Backside cleaned from glue.

Keyboard Backside cleaned from glue.

The contacts must still be freed from the glue.

Kimber Allen Gold Wire Contacts

Kimber Allen Gold Wire Contacts

Basic Synthesizer

Now with the VCO, VCA and ADSR i have a basic minimal synthesizer. Every module is self designed or a renewed design of an existent older module. This modules makes a basic patch for playing around.

Basic Synthesizer

Basic Synthesizer

Those Elektor Formant based VCO modules are tracking that well together that i thought it is worth to dig up a rather old project of mine. I have made a working prototype some years ago and then forgot about it. A keyboard scanner. This makes my synthesizer to a poly synthesizer!

Keyboard Scanner

Keyboard Scanner

On the left you can see the “keyboard” and underneath the keyboard electronics build with 4014 and the PCB from the German computer magazine C’T, issue 17/2005. Yes, this prototype is that old. On the stripboard on the most right is the sample and hold part and under that (not visible) the microprocessor, the discrete digital – analog converter (R2R ladder) and some multiplexing and switching circuitry.

Keyboard Scanner Block Diagram

Keyboard Scanner Block Diagram

But before going into building the keyboard scanner I will build a waveshaper and some filters.